Heavy - Oil Multiphase Boosting System - Weigeshi Pump IndustryCo., Ltd.

Heavy – Oil Multiphase Boosting System

Vigorous’ Heavy – Oil Multiphase Boosting System, with its innovative designs and core technologies, offers efficient solutions for the highly challenging working conditions in heavy – oil extraction, especially catering to the complex needs of oilfields in Russia and the Middle East. The following analysis, based on the characteristics of oilfields in these two regions, elaborates on the system’s technical advantages and customer value。

I. Core Technical Advantages & Targeted Designs

Twin-Screw Pumps & Pressure Peak Control
  • Technology: Twin-screw pump core with internal circulation valve reduces pressure peaks by 40% and minimizes vibration from slug flow.
  • Application: Ideal for ultra-deep Russian oilfields (Western Siberia, depth >2,000m), where high-pressure steam injection causes frequent failures.
  • Impact: Stabilizes fluid transport, extends equipment lifespan by 2.5x.
Viscosity Adaptability for Efficient Transport
  • Performance: Operates flexibly across 50,000 mPa·s (Middle East heavy oil) to low-viscosity fluids.
  • Case Study: Persian Gulf heavy oil (as viscous as asphalt at RT) – traditional pumps fail, but Vigorous’ optimized flow channels boost efficiency by 35% and cut energy use by 22%.
Wear-Resistant Coatings & High-Temp Adaptation
  • Sand-Laden Oil Solution: Super-hard coatings on screws/bushings enhance wear resistance 3x (e.g., Russia’s Volga Basin high-sand wells).
  • High-Temp Capability: Withstands steam flooding (Middle East thermal recovery), enables steam recycling to cut costs by 18%.

II. Solving Russian Oilfield Challenges

Ultra-Deep Heavy-Oil Development
  • Challenge: Western Siberia oil (2,700–3,500m depth) – traditional cold production 低效.
  • Solution: Vigorous system + steam injection boosts recovery rate to 30% (vs. conventional 10–20%) via multiphase flow handling (oil/gas/water/sand).
Extreme Cold Adaptation
  • Siberia Conditions: Winter temps as low as -50℃ thicken heavy oil.
  • Design: Built-in heating modules + thermal insulation ensure continuous operation, reducing maintenance downtime by 60%.
Cost Reduction
  • Russian Oil Extraction Cost: $80/barrel (high).
  • Vigorous Impact: Cuts unit costs 15–20% via lower failure rates and steam consumption.

III. Middle East Oilfield Production Enhancement

High-Temp Thermal Recovery Optimization
  • Tech: High-temperature coatings/seals extend equipment life to 5+ years (vs. conventional 2–3 years).
  • Energy Savings: Supports steam waste-heat recovery, reducing energy waste by 25%.
High-Sulfur Heavy-Oil Handling
  • Challenge: Middle East oil (e.g., Saudi Manifa) has high sulfur content, causing corrosion.
  • Solution: Sulfur-resistant alloys + pre-desulfurization prevent pump body erosion, ensuring continuous production.
Large-Scale Development Support
  • Model: Modular design aligns with Saudi Arabia’s “Vision 2030” centralized development.
  • Deployment: Adapts to mobile heat-injection platforms (e.g., China’s “Thermal Recovery No.1”), enabling MT-scale heavy-oil capacity.

IV. Customer Value & Market Competitiveness

Value Dimension Impact Metrics Regional Alignment
Production Enhancement Heavy-oil recovery rate boost Russia’s Arctic development
Cost & Emission Cut 20% carbon reduction Saudi NEOM green transformation
Technical Synergy Steam recycling + energy optimization Middle East energy transition

V. Conclusion

The Vigorous system tackles core challenges in Russian/Middle East oilfields (high-temp/viscosity/sand/cold), driving extraction efficiency and economics. By aligning with regional policies

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